Advanced Fully Electric 5 Gallon Water Bottle Manufacturing Machine

Product Description

Product Introduction

The PIO20L series of fully automatic PET bottle blowing machines can mainly produce bottles ranging from 10000ml to 20000ml, and can blow mineral water bottles, carbonated beverage bottles, daily chemical bottles, condiment bottles, cosmetic bottles, and high-temperature filled juice beverage bottles.
 
The PIO20L-1HL PET bottle blowing machine is equipped with 1 cavity, ,It can produce bottle types of multiple different capacities.
 
The speed of blowing 20L water bottles can reach 700-800 BPH.

Product Details

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Rotating star wheel type preform distribution and pitch variation system: Adopting a servo one-way drive method, it features fewer actions, higher speed, fewer fault points and strong stability.

Centralized heating system: Adopts a centralized suspended heating structure, and maintains uniform rotation during the heating process, ensuring that the preforms are heated more evenly and have higher transparency.

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Servo clamping system: The clamping system is driven by a servo motor and adopts mechanical linkage transmission. The mold and bottom mold are clamped synchronously by the servo motor, ensuring high precision and high stability during the clamping process.

Drawer-type mold pulling and replacement system, enabling easy mold replacement within 30 minutes.

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Intelligent dual cooling system for bottle mouth: The bottle mouth cooling system adopts a combination of water channel and air duct cooling for simultaneous cooling. It can reduce the generation of moisture in the water cooling channel and prevent the bottle mouth from being baked by the heating lamp box, thus ensuring the high performance of the bottle mouth.

Oven and preform temperature detection system: The detection system monitors the oven temperature and preform temperature. When the preform temperature does not reach the set bottle blowing temperature, the bottle blowing workstation will alarm and stop the bottle blowing process.

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Automatic tensioning system for the heating oven chain: The chain automatically returns to a relaxed state when the equipment is turned off, thereby extending the service life of the chain.

Mechanical preform pressing system: Adopts dual-wheel preform pressing to reduce cylinder movements.

Product Details

Product Details

Bottom mold mechanical linkage device: Reduces mechanical movements and lowers equipment failure rates.

Main machine base corner shock absorption device: Helps reduce vibration of the main machine during operation, while reducing wear of precision parts inside the bottle blowing machine.

Product Parameter Table

Model		Unit	PIO20L-1HL
Product Conditions	Maximum Volume for Product	L	20
	Maximum Diameter for Product	mm	Φ300mm
	Maximum Mouth Size	mm	Φ80mm
	Maximum Height for Product	mm	500
	Maximum Height for Preforms	mm	260
Mechanical Specifications	Clamping Distance for Mold	mm	340
	Bottom Mold Stretch Distance	mm	50
	Bottle Spacing	mm
	Standard Thickness of Mold	mm	420
	Number of Mold Cavity	PCS	1
Production Capacity BPH (Bottles/Hour)		BPH	600-700 (20L/55/280g) 750-800 (20L/80/250g)
Heating Section	Number of Heating Ovens	PCS	6
	Number of Heating Lamp Layers	PCS	14
	Number of Preform Seats (pcs)	PCS	56
Electrical Parameters	Input Voltage	Customisation	220/380V
	Frequency	Customisation	50/60Hz
	Applied Power	KW	50-70
	Installed Power	KW	178
Usage of Compressed Air	Low Pressure Compressed Air Pressur	Bar	7-8
	Low Pressure Compressed Air Consumptio	m³/min	1
	High Pressure Compressed Air Pressur	kgf/cm²	35
	High Pressure Compressed Air Consumption	m³/min	9 (20L/700BPH) 10.5 (20L/800BPH)
Cooling Water (Water Temperature ≤18°C)	Water Chiller	HP	1 set 10HP
Weights		T	7
Equipment External Dimensions	Main Unit(L×W×H) (L×W×H)	mm	4607×1833×3341
	Whole Machine(L×W×H) (L×W×H)	mm	4607×4346×3341

Configuration List

	Product Name	Source	Brand
Electrical/ControlComponent	Proximity Switch	South Korea	FANICS
	Heating Module	China	Shiguo/Xpyscr
	Contactors	French	Schneider Electric
	Buttons	French	Schneider Electric
	Touchscreens	China	Weintek/Kunlun Tong state
	PLC	Japan	Mitsubishi
	Power Switch	Japan	Omron/Mean Well
	Servo motor	Taiwan	ELESY
	Servo Drive	Taiwan	ELESY
Valves	Check Valve	Italy	TOGNELLA
	Combination valve	UK	Norgren
	Monomer valve	China	DK/ATOP
	Low pressure action valve	Taiwan	AIRTAC
Cylinders	Standard Cylinder	Taiwan	AIRTAC
	Sealing Cylinder	Joint Ventures	Novartis/ATOP
Mechanical	Speed Reducer	Taiwan	Kinor
	Unscramble Reducer	China	XIANGDA
	Slideway	Taiwan	HIWIN
	Transmission chain	Taiwan	KMC
	Screw rod	Taiwan	HIWIN

Related Products

Packaging & Shipping

Firm, safe, moisture-proof and rust-proof

Wooden crates provide a sturdy exterior for the equipment, minimizing damage from bumps, collisions, and other external forces during long-distance transport, ensuring its integrity during transit. During ocean transportation, the rocking of the ship and collisions during loading and unloading can cause damage to the equipment, and wooden crates act as a buffer.

For equipment such as machinery that is more sensitive to the environment, it can effectively prevent problems such as equipment rusting and electronic components being damaged by moisture due to the humid environment of sea transportation, ensuring that the equipment can still be used normally after arriving at the destination.

Loading wooden boxes into containers complies with the standardized container transportation model, facilitating transshipment and circulation between different ports around the world. At the same time, containers can provide additional protection for goods and are easy to manage during transportation.

After Sales Service

    1.Free replacement of wear-and-tear parts within one year. After one year, we will provide spare parts at cost price. 

    2. Each machine undergoes a continuous 24-hour operational test and meet low speed, middle speed and high speed before leaving the factory to ensure stable performance. 

    3. Our expert technical team offers comprehensive support for factory setup and production line design, delivering turnkey solutions.

    4. Installation: Our engineers provide on-site paid installation services worldwide for buyers with appropriate installation conditions, 150USD/day/engineer. 

    5. Warranty Period: One year from the date of successful installation and commissioning. 

    6. 24-hour remote online service ensures the stable production of your equipment.

    7.After order confirmation, we can provide 2 to 3 samples free of charge.

    8.We can provide sample qualification reports, including pressure test, drop test, and seal test (with the cap provided by the client).

Company Profile

Innovate. Manufacture. Succeed. - Pio - engineer

    Pio-engineer is China leading provider of comprehensive solutions for plastic machinery, plastic product design & manufacturing. 
   With years of expertise and innovation, we specialize in delivering end-to-end services.
   From raw material analysis and selection to product molding; from factory design to site installation and training. 
  Our mission is to empower businesses worldwide with cutting-edge technology and reliable support, ensuring the success of your plastic manufacturing projects.

   Our Services:
   Product Design and Process Optimization: Our team of experts provides tailored solutions for product design and manufacturing processes.
   Factory Design and Setup: From layout planning to equipment installation, we ensure your facility is optimized for maximum productivity.
  Training and Support: Comprehensive training programs for your staff, along with ongoing technical support to keep your operations running smoothly.

FAQ

Q1: Do you have technical support after we purchased your machine?

A: We will provide video technical support,online support. If you need,we can also arrange our professional technical to go aboard to your factory,they will help and teach you how to install and maintenance the machine.

Q2: Do you provide customized service?

A:  We are able to develop the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will offer you professional advice based on our 30+ years beverage machine industrial experience.

Q3: How is the production capacity of your factory?

A: About 100 lines per year.

Q4: What is your delivery time?

A: Usually in 45-60days, depends on your projects.

Q5: Your company is a transactional company or an industrial manufacture factory?

A: We are an industrial manufacture factory which locates in Zhangjiagang city,  very near to Shanghai and Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.

Q6: All of your products are made by your self or compacted via purchasing the others?

A: We have independent technical team who focus on making machines, all the products are made by our technical team. 

Q7: Do you have any other services about your products?

A: We have a lot of experience on making projects and specifications for our clients, also we have a fixed service system.

Q8: How do you make the quotation for clients? 

A: The price depends on quality and performance but the clients should be satisfied first.