High-Speed Fully Automatic Electric Servo Pet Water Bottle Machine
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Product Details
| Customization: | Available |
|---|---|
| Type: | Special Structure Bottle Blowing Machine |
| Automatic Grade: | Automatic |
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Basic Info.
- Model NO.
- PIO-6MS
- Warranty
- 1 Year
- After-sales Service
- 1 Year
- Voltage
- 220/380V
- Frequency
- 50/60Hz
- Driven Type
- Servo Motor
- Heating Method
- Infrared Tube Heat
- Network Intelligence
- Remote Control System
- Cavity
- 4
- Air Pressure
- 30bar
- Installation Power
- 24kw
- Blowing Type
- Stretch Blow Molding
- Bottle Material
- Pet
- Weight
- 6.5t
- Transport Package
- Wooden Pallet
- Specification
- 3980*2050*2225mm
- Trademark
- PIO
- Origin
- Zhangjiagang, Jiangsu
- HS Code
- 8477309000
- Production Capacity
- 8000-9000PCS
Product Description
Company Profile
Company Overview
Suzhou Pio-engineer Machinery Co., Ltd is a professional enterprise integrating production, research and development, technical services, and new product development, specializing in the manufacturing and sales of beverage packaging machinery.
Enterprise Strength
Our company owns a modern 5,000 - square - meter factory building, advanced processing and testing equipment, experienced technical personnel, and scientific management. Our high - quality products, along with timely and professional after - sales service, have won us a loyal customer base.
Development Experience & Customer Reach
With over 10 years of experience, the company has a customer base covering more than 50 countries and regions, including the United States, Mexico, Australia, Canada, Serbia, Congo, Zambia, Nigeria, etc.
After - sales Service Layout
We attach great importance to the after - sales service of machines and are committed to providing timely and efficient after - sales service to customers. Currently, we have overseas after - sales points in regions like the United States and Zambia, and more after - sales points are under construction.
Product Description
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PIO-6MS series fully automatic PET bottle blowing machine can mainly produce bottles of 250ml-600ml, with a theoretical production speed of 8000-9000BPH. It can blow mineral water bottles, carbonated beverage bottles, daily chemical bottles, condiment bottles, cosmetic bottles, and high-temperature filling juice beverage bottles.
1. Perform Feeding By Servo Drive
1) Precise Positioning: The servo drive system can precisely control the positioning of preform feeding. For example, in a high-speed running bottle blowing machine, the positioning error of preform feeding can be controlled within an extremely small range, generally reaching ±0.1mm or even smaller. This ensures that each preform can accurately enter the corresponding position of the mold, thereby improving the qualification rate of bottle forming and reducing the rejection rate caused by position deviation.
2) Rapid Response: Servo motors feature fast response characteristics. The time from startup to reaching the set speed is extremely short, usually completed within tens of milliseconds. Compared with traditional driving methods, this can greatly shorten the cycle time of preform feeding, increase the number of preforms fed per unit time, and thus improve the overall production efficiency of the bottle blowing machine.
3) Efficient Operation: Servo motors themselves have high operating efficiency, generally reaching 80% - 90%, which is higher than that of some traditional motors. This reduces energy loss during conversion and transmission, further lowering production costs.
2. High-strength mold frame
To prevent the clamping mechanism from position deformation caused by the mold's own weight and stress during long-term use, we have specially customized a high-quality mold frame, which greatly improves the operational stability of the entire station.
3. Heating system: Infrared (IR) lamps
4. Heating system: Precise temperature control
1) Core principle: Heat is transferred through infrared radiation emission, which is directly absorbed by heated objects such as preforms to achieve rapid temperature rise.
2) Advantages: High heat conversion efficiency and fast heating speed; strong infrared penetrability ensures more uniform heating of preforms (reducing temperature difference between surface and interior). The heating temperature can be precisely controlled by adjusting power or the number of lamps, adapting to the heating needs of preforms made of different materials.
1) Optimized lamp layout: Scientific arrangement ensures 360° all-round heating of preforms without dead angles.
2) Matching number of oven: Multi-light-boxes work in a divided manner to enable gradual heating of preforms, reducing local overheating caused by sudden high temperatures and thus preventing preform crystallization or deformation.
3) Independent temperature control for single lamp: Each lamp is equipped with a corresponding independent temperature controller, allowing precise adjustment of the power of a single lamp or a group of lamps according to the preform material, specification, or production speed.
5. High Clamping Force makes the bottle shape better
High-pressure mold clamping system: Equipped with a built-in O-ring pressure boosting plate, high-pressure air is introduced instantaneously when the mold is closed, bottles can be better shaped.
6. All Bottle Blowing Actions Are Fully Electric.
1) In the bottle blowing machine, core actions such as preform feeding, shifting, mold clamping and stretching are driven by servos.
2) The motion control is more precise, improving molding stability, with action errors controlled within 0.1mm or even at the micrometer level.
3) Faster response adapts to high-speed production – the start-up, acceleration and deceleration time of servo motors is much shorter than traditional drives (pneumatic cylinder response delay is about 100ms, while servo can be controlled within 10ms).
Specification
1 | Model | Unit | PIO-6MS | |
2 | Clamping System | Cavity Quantity | cavities | 6 |
3 | OpenStroke | mm | 88 | |
5 | Mold Thickness | mm | 88 | |
6 | Pitch Distance | mm | 76.2 | |
7 | Preform Holder Quantity | PCS | 96 | |
8 | Max.Container Volume | ml | 600 | |
9 | Container Spec. | Max.Container Height | mm | 270 |
10 | Max.Container Diameter | mm | 67 | |
11 | Max.Neck Diameter | mm | 45 | |
12 | Output (Actual production capacity depends on bottle weight and size) | BPH | 8000-9000 | |
13 | Electrical System | Heating Oven Quantity | PCS | 4 |
14 | Number of Lamp | PCS | 4*8 | |
15 | Heating Power | KW | 32 | |
16 | Lamp Power | KW | 1.5 | |
Installed Power | KW | 48 | ||
Actual Power | KW | 28 | ||
17 | Voltage | Voltage | 380V/3P/50HZ | |
18 | Air System | Operating Pressure | Mpa | 0.7-0.9 |
19 | Blowing Pressure | Mpa | 2.5-3.0 | |
20 | High Pressure Air Consumption | m³/min | 6.0-8.0m³/min 30-40bar | |
21 | Low Pressure Air Consumption | m³/min | 2.0m³/min 10bar | |
22 | Chiller System | Temperature Range | Degree | 9-13 |
23 | Pressure | Mpa | 0.4 | |
24 | Capacity | HP | 8 | |
25 | Machine | MainMachine Dimension | M | 5.1*2.05*2.4/7T |
26 | Preform LoaderDimension | M | 2.4*1.35*2.55/0.3T | |
Configuration
Name | Origin | Brand |
Inductive Sensor | Japan | Omron |
Magnetic Sensor | Taiwan | ALIF |
Power Switch | German | Siemens |
Breaker | German | Siemens |
Intermediary Relay 24V | German | Siemens |
AC Contactor 220V | German | Siemens |
Signal Amplification | German | Siemens |
Touch screen(PLC) | China | Xinjie |
24V Power Box | German | Siemens |
Servo Motor | China | Xinjie |
Heating Lamp | China | Jieneng |
Throttling Valve | Japan | SMC |
Movement Valve | Japan | SMC |
Cylinder | Japan | SMC |
Combination Valve | Japan | SMC |
The configuration is for reference only. If the configuration is upgraded, no further notice will be given. | ||
Process
Certifications
Packing & Delivery
Packing
Machine with wooden case or wooden base packaging, which are suitable for long distance transportation, antirust and damp proof, shockproof and anti-rough-handling, suitable for sea, land transportation and integral lift.
Delivery time
60 days after the down payment
Both parties need confirm the bottle drawing within 20 days after down payment
Buyer shall send preforms for testing within 20 days before machine delivery
After Sales Service
Warranty
This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.
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