Advanced Full-Servo 10L Bottling Machine for Optimal Output

Product Description

Company Profile

 Suzhou Pio-engineer Machinery Co., Ltd is a professional enterprise integrating production, research and development, technical services, and new product development, specializing in the manufacturing and sales of beverage packaging machinery.
Our company boasts a 5,000-square-meter modern factory, advanced processing and testing equipment, experienced technical personnel, and scientific management. With high-quality products and timely, professional after-sales services, we have gained a group of loyal customers.
With over 10 years of industry experience, our customer base spans more than 50 countries and regions, including the United States, Mexico, Australia, Canada, Serbia, the Congo, Zambia, Nigeria, etc.
We attach great importance to the after-sales service of machines and are committed to providing customers with timely and efficient after-sales support. Currently, we have overseas after-sales service points in regions such as the United States and Zambia, with more under construction.

Product Description

1. High-efficient preform supply system

 Fully-automatic preform-unscrambled and preform-loading structure, which not only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem. 

2.  Preform inlet unit:

Preform are distributed equidistance. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.

3. Preform heating unit:

 The blow molding machine features a centralized, suspended heating structure that maintains uniform rotation during the heating process. This design ensures even heating of the preforms, resulting in higher transparency. The system incorporates optical reflective aluminum panels to fully utilize the heat from the lamps, thereby reducing heating time, lowering energy consumption, and enhancing production capacity. Each layer and lamp within the heating chamber can be individually adjusted for temperature and position, allowing for precise customization based on different preform specifications. Additionally, the chamber has an intelligent temperature control system that activates when internal temperatures are excessively high, ensuring a stable and uniform temperature environment

4. Top-Mounted Blow Molding Structure:

 This blow molding machine features an upper-positioned servo-driven stretching system with the high-pressure air tank placed above. This design facilitates direct bottle discharge, allowing finished products to connect seamlessly to the air conveyor for transportation. Compared to traditional linear machines, it reduces unnecessary actions such as reverse clamping. Positioning the high-pressure air tank above brings it closer to the blow valve, significantly reducing high-pressure air loss in the pipeline and enhancing gas utilization efficiency. Additionally, this configuration is advantageous for recycling used air for subsequent pre-blowing stages and for driving mechanical components requiring low-pressure air. Overall, this design reduces power consumption and improves machine stability.

5. Servo mold-clamping system:

 The clamping system is powered by a single servo motor and utilizes a mechanical linkage transmission. The mold and base mold are synchronized through the servo motor during the clamping process, ensuring high precision and stability. The rear of the mold frame is equipped with a high-pressure booster plate and a high-pressure locking device, effectively reducing the visibility of the clamping line on finished bottles and enhancing their aesthetic quality. The machine's mold frame features a drawer-style structure with mold slots, eliminating the need for positioning during mold changes and facilitating quick mold replacement for customers. Operators can typically complete mold changes within twenty minutes, improving production efficiency.

Machine Parameters

Product Conditions	Maximum Product Volume	5L
	Maximum Product Diameter	Φ230mm
	Maximum Product Caliber	Φ45mm
	Maximum Product Height	320mm
	Maximum Height for Preforms	160mm
Mechanical specifications	Clamping Mold	250mm
	Bottom Mold Stretch	30mm
	Bottle Spacing	304..8mm
	Standard Thickness of Mold	330mm
	Number of Mold Cavity	1
Heating Section	Heating Unit	4
	Number of Heating Lamp Layers	12
	Number of Preform Seats (pcs)	28
Electrical Parameters	Input Voltage	220/380V
	Frequency	50/60Hz
	Applied Power	40-55Kw
	Installed Power	105Kw
Usage of Gas	Low Pressure Compressed Air Pressure	7-8bar
	Low Pressure Compressed Air Consumption	1.0m3/min
	High Pressure Compressed Air Pressure	35kgf/cm²
	High Pressure Compressed Air Consumption	4m³/min
Cooling Water (Water Temperature ≤18°C)	Pressure	3.0-4.0bar
	Flow Rate	5HP
Weights	Main Machine\Heater\Electronic Control Box, Etc.	5T
Equipment External Dimensions	Main Unit(L×W×H)	3704×2263×1886mm
	Whole Machine(L×W×H)	4452×2263×1886mm

Machine Configuration

Electrical/Control Components	Proximity switch	South Korea	Fanics
	Contactors	French	Schneider Electric
	Buttons	French	Schneider Electric
	Touchscreens	Taiwan	Kunlun Tong state
	PLC	Japan	Mitsubishi
	Power switch	Japan	Omron
	Servo motor	Taiwan	ELESY
	Servo drive	Taiwan	ELESY
Valve	Check valve	UK	Norgren
	High Pressure Blow Off Valve	UK	Norgren
	Low Pressure Action Valve	Germany	Festo
Cylinders	Standard Cylinder	Germany	Festo
	Finger Cylinder	Japan	SMC or STC
	Thin Cylinder	Germany	Festo
	Sealing cylinder	Joint Ventures	Novartis
Mechanical	Speed reducer	Taiwan	Kinor
	Riebold Reducer	Taiwan	TaiChuang
	Slideway	Taiwan	HIWIN
Remarks: all above component are imported with original packaging. We has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)

Process Flow

Certifications

Packing & Delivery

Packing

Machine with wooden case or wooden base packaging, which are suitable for long distance transportation, antirust and damp proof, shockproof and anti-rough-handling, suitable for sea, land transportation and integral lift.

Delivery

60 days after the down payment

Both parties need confirm the bottle drawing within 20 days after down payment

Buyer shall send preforms for testing within 20 days before machine delivery

After Sales Service

Warranty

Seller guarantees the equipment achieves technical performance index within the time appointed by both parties in contract

Seller guarantees to be responsible for any defect, fault and damage resulted from seller’s responsibility by design, manufacture, installation and commissioning

The warranty time is 12 months since acceptance of the equipment or 15 months since deliver to loading port.