High-Speed 1.5L Pet Bottle Manufacturing Line for Efficient Production

Product Description

Company Profile

Company Overview

Suzhou Pio-engineer Machinery Co., Ltd is a professional enterprise integrating production, research and development, technical services, and new product development, specializing in the manufacturing and sales of beverage packaging machinery.

Enterprise Strength

Our company owns a modern 5,000 - square - meter factory building, advanced processing and testing equipment, experienced technical personnel, and scientific management. Our high - quality products, along with timely and professional after - sales service, have won us a loyal customer base.

Development Experience & Customer Reach

With over 10 years of experience, the company has a customer base covering more than 50 countries and regions, including the United States, Mexico, Australia, Canada, Serbia, Congo, Zambia, Nigeria, etc.

After - sales Service Layout

We attach great importance to the after - sales service of machines and are committed to providing timely and efficient after - sales service to customers. Currently, we have overseas after - sales points in regions like the United States and Zambia, and more after - sales points are under construction.

Product Description

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PIO-4ML series fully automatic PET bottle blowing machine can mainly produce bottles of 250ml-2000ml, with a theoretical production speed of 5000-6000BPH. It can blow mineral water bottles, carbonated beverage bottles, daily chemical bottles, condiment bottles, cosmetic bottles, and high-temperature filling juice beverage bottles.

The core advantage of PIO-4ML PET bottle blowing machine is that it can be compatible with multiple bottle types with different bottle mouths, and the replacement operation is simple. Common 45 mouths, 38 mouths, 28 mouths, 2925 mouths, and 2622 mouths can all be manufactured by this bottle blowing machine.

1. Perform Feeding By Servo Drive

1) Precise Positioning: The servo drive system can precisely control the positioning of preform feeding. For example, in a high-speed running bottle blowing machine, the positioning error of preform feeding can be controlled within an extremely small range, generally reaching ±0.1mm or even smaller. This ensures that each preform can accurately enter the corresponding position of the mold, thereby improving the qualification rate of bottle forming and reducing the rejection rate caused by position deviation.

2) Rapid Response: Servo motors feature fast response characteristics. The time from startup to reaching the set speed is extremely short, usually completed within tens of milliseconds. Compared with traditional driving methods, this can greatly shorten the cycle time of preform feeding, increase the number of preforms fed per unit time, and thus improve the overall production efficiency of the bottle blowing machine.

3) Efficient Operation: Servo motors themselves have high operating efficiency, generally reaching 80% - 90%, which is higher than that of some traditional motors. This reduces energy loss during conversion and transmission, further lowering production costs.

2. Suitable for various bottle production needs

1) Integrated preform holder design, different from split-type ones. For bottles of different volumes or calibers, simply remove the unnecessary holder and replace it with the required one.

2) It saves significant time – changing a set of holders takes less than 10 minutes. It is applicable to bottles under 2 liters with a mouth size of 28mm-38mm.

3. Heating system: Infrared (IR) lamps

4. Heating system: Precise temperature control

1) Core principle: Heat is transferred through infrared radiation emission, which is directly absorbed by heated objects such as preforms to achieve rapid temperature rise.

2) Advantages: High heat conversion efficiency and fast heating speed; strong infrared penetrability ensures more uniform heating of preforms (reducing temperature difference between surface and interior). The heating temperature can be precisely controlled by adjusting power or the number of lamps, adapting to the heating needs of preforms made of different materials.
 

1) Optimized lamp layout: Scientific arrangement ensures 360° all-round heating of preforms without dead angles.

2) Matching number of oven: Multi-light-boxes work in a divided manner to enable gradual heating of preforms, reducing local overheating caused by sudden high temperatures and thus preventing preform crystallization or deformation.

3) Independent temperature control for single lamp: Each lamp is equipped with a corresponding independent temperature controller, allowing precise adjustment of the power of a single lamp or a group of lamps according to the preform material, specification, or production speed.

5. High Clamping Force makes the bottle shape better

High-pressure mold clamping system: Equipped with a built-in O-ring pressure boosting plate, high-pressure air is introduced instantaneously when the mold is closed, bottles can be better shaped.

6. All Bottle Blowing Actions Are Fully Electric.

1) In the bottle blowing machine, core actions such as preform feeding, shifting, mold clamping and stretching are driven by servos.

2) The motion control is more precise, improving molding stability, with action errors controlled within 0.1mm or even at the micrometer level.

3) Faster response adapts to high-speed production – the start-up, acceleration and deceleration time of servo motors is much shorter than traditional drives (pneumatic cylinder response delay is about 100ms, while servo can be controlled within 10ms).

Specification

1	Model		Unit	PIO-4ML
2	Clamping System	Cavity Quantity	cavities	4
3		OpenStroke	mm	127
4		Stretching Rod Stroke	mm	260
5		Bottom Mould Stroke	mm	50
6		Pitch Distance	mm	114.3
7		Preform Holder Quantity	PCS	78
8		Max.Container Volume	ml	2000
9	Container Spec.	Max.Container Height	mm	300
10		Max.Container Diameter	mm	104
11		Max.Neck Diameter	mm	45
12	Output (Actual production capacity depends on bottle weight and size)		BPH	5000-6000
13	Electrical System	Heating Oven Quantity	PCS	4
14		Number of Lamp	PCS	4*8
15		Heating Power	KW	24
16		Installed Power	KW	78
17		Voltage	Voltage	380V/3P/50HZ
18	Air System	Operating Pressure	Mpa	0.7-0.9
19		Blowing Pressure	Mpa	2.5-3.0
20		High Pressure Air Consumption	m³/min	4m³/min 40bar
21		Low Pressure Air Consumption	m³/min	2.0m³/min 10bar
22	Chiller System	Temperature Range	Degree	9-13
23		Pressure	Mpa	0.4
24		Capacity	HP	5
25	Machine	MainMachine Dimension	M	3.98*2.05*2.225/6.5T
26		Preform LoaderDimension	M	2.4*1.35*2.55/0.3T

Configuration

Name	Origin	Brand
Inductive Sensor	Japan	Omron
Magnetic Sensor	Taiwan	ALIF
Power Switch	German	Siemens
Breaker	German	Siemens
Intermediary Relay 24V	German	Siemens
AC Contactor 220V	German	Siemens
Signal Amplification	German	Siemens
Touch screen(PLC)	China	Xinjie
24V Power Box	German	Siemens
Servo Motor	China	Xinjie
Heating Lamp	China	Jieneng
Throttling Valve	Japan	SMC
Movement Valve	Japan	SMC
Cylinder	Japan	SMC
Combination Valve	Japan	SMC
The configuration is for reference only. If the configuration is upgraded, no further notice will be given.

Process

Certifications

Packing & Delivery

Packing

Machine with wooden case or wooden base packaging, which are suitable for long distance transportation, antirust and damp proof, shockproof and anti-rough-handling, suitable for sea, land transportation and integral lift.

Delivery time

60 days after the down payment

Both parties need confirm the bottle drawing within 20 days after down payment

Buyer shall send preforms for testing within 20 days before machine delivery

After Sales Service

Warranty

This street light features high brightness, energy saving, environmental protection, and easy installation. It has a waterproof rating of IP67 and has passed CE certification. It is suitable for schools, parks, roadsides, factories, squares, etc. It has a warranty period of 3 years. Moreover, we can provide various styles to meet your needs.